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HV EV Cable Wiring Harness Customized New Energy Cable XLPE 900V 1500V

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F. T Cable Co., Ltd.

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HV EV Cable Wiring Harness Customized New Energy Cable XLPE 900V 1500V

Model Number : ev cable

MOQ : 1000

Contact material : Pure copper

Delivery Time : 30 days

Processing and customization : Yes

Scope of application : EV Automotive

Place of Origin : china

Rated voltage : 1000V/1500V

Payment Terms : L/C,D/A,D/P,T/T,Western Union

Certification : CE，VDE,SO 9001

Supply Ability : 800–1500 kilometers per month

Production technology : Terminal crimping

Working frequency : HV/EV

Packaging Details : Wooden Drum、cardboard box、wooden pallet

Price : US$88.90-480.88/ Piece

Brand Name : F.T

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Hv/EV Cable Wiring Harness Customized EV Cable XLPE 900V/1500V

1. Product Construction & Core Materials

Engineered for high-voltage electric vehicle systems, this customized wiring harness integrates XLPE-insulated power cables and premium-grade harness components, delivering exceptional electrical performance and mechanical durability. The cable features a robust structure built for 900V/1500V DC high-voltage platforms, compliant with ISO 19642 and LV216 automotive standards.

Parameter	Specification
Rated Voltage	DC 900V / 1500V (AC 600V / 1000V)
Conductor Size	2.5mm²–120mm² (custom)
Temperature Range	-40°C to +150°C (continuous)
Insulation Resistance	≥1000 MΩ·km
Withstand Voltage	3.5kV/1min (1500V grade)
Bending Radius	4×OD (≤15mm); 6×OD (>15mm)
Flame Retardancy	IEC 60332-1, self-extinguishing
Oil Resistance	IRM902/903, gasoline resistant (20h)
Certification	TÜV, UL, RoHS, REACH, CCC

Structure Breakdown:

Conductor: Multi-strand annealed bare/tinned copper (Class 5 flexibility), low resistance, high current carrying capacity (20–300A optional).
Insulation: XLPE (Cross-Linked Polyethylene) – heat-resistant up to 150°C, excellent dielectric strength, ozone and moisture resistance.
Shielding (Optional): Tinned copper braid (coverage ≥85%) for full EMI/RFI suppression, critical for EV electronic compatibility.
Outer Sheath: LSZH or PUR, abrasion/oil/chemical resistant, flame retardant (UL94 V-0).
Harness Assembly: Custom-length cables, high-current HV connectors, crimped terminals, protective corrugated tubing, and cable ties for neat installation.
4. Applications & Compliance

Product Tags:

Custom HV EV Cable

900V HV EV Cable

1500V ev cables